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Ever wondered what really goes into preparing a professional patio or garden path? In this post, we take you behind the scenes at Plex to show the full process — from excavation to sub-base compaction — that ensures every surface stays level, strong, and long-lasting. Learn the science, precision, and materials that make the difference between a short-lived patio and one that lasts decades.
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Installing a patio or path is far more complex than laying slabs on soil. Without proper groundwork, the surface will eventually move, settle, or crack. Worcestershire’s weather — alternating between heavy rain and dry spells — causes ground expansion and contraction, putting stress on any poorly prepared base.
At Plex, we start every project with site assessment and soil testing, identifying existing compaction levels, drainage flow, and soil stability. This isn’t just routine — it’s essential. The British Standard for paving installations (BS 7533) recommends specific base depths depending on load-bearing requirements, and following this guidance is key to lasting results.
Our process begins by stripping away the topsoil, turf, and any organic matter. In most domestic gardens across Worcester, Evesham, and Pershore, we excavate to a depth of 150–200mm below the intended finished height. This depth allows space for a solid sub-base and sand bedding layer.
We also check for underground services and ensure all roots and debris are removed — because organic materials decompose over time, creating voids that lead to sinking.
Next, we establish levels and gradients. Every patio must have a slight fall — typically 1:60 — directing water away from buildings and toward garden drainage or flower beds.
In areas like Droitwich or Malvern, where rainfall can be heavy, we sometimes install linear drainage channels or soakaways beneath or alongside the patio to manage surface water effectively. Poor drainage is the number one cause of patio damage, so this step is never skipped.
Once the ground is excavated and shaped, we install a MOT Type 1 sub-base — a mixture of crushed limestone and granite that provides structural stability. This is laid in layers of 50mm and compacted using a vibrating plate compactor until a firm, even surface is achieved.
For driveways or high-traffic garden paths, we sometimes use Type 3 sub-base (open-graded aggregate) to allow better water permeability. This choice depends on the project’s drainage plan and soil type.
A geotextile membrane is often placed between the soil and sub-base to prevent weed growth and stop the sub-base from sinking into the soil. In clay-heavy Worcestershire areas, this layer also improves separation between materials, keeping everything stable even after years of freeze-thaw cycles.
On top of the compacted sub-base, we spread a layer of sharp sand — usually 30–50mm deep — screeded perfectly level. This layer allows fine adjustment of the paving slabs and ensures an even surface.
Our teams use laser levels and string lines to achieve millimetre precision. Every slab sits flush, preventing trip hazards and ensuring consistent joint widths.
We then lay slabs using either a mortar mix (for porcelain, limestone, and sandstone paving) or a flexible bedding (for block paving and paths). Each slab is checked with a spirit level and tapped into place with a rubber mallet to achieve a perfect finish.
Once complete, we joint the paving with polymeric or resin-based compounds, ensuring durability and weed resistance.
Finally, we recompact the surface, clean the area, and test drainage with a light water spray. Every Plex project is left ready to use — and backed by our workmanship guarantee.

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Many Worcestershire gardens sit on a mix of clay and loam, which retains water during wet months and cracks during dry spells. This makes a strong sub-base even more critical. In areas like Bewdley or Redditch, where sloping gardens are common, we often incorporate retaining features or stepped patios to stabilize the landscape.
Our familiarity with local terrain means we can predict drainage behavior and plan accordingly, preventing the common post-installation issues homeowners often face when using non-specialist contractors.
A patio is only as strong as the equipment used to prepare it. Plex invests in professional compaction plates, laser levels, and trenching tools to deliver accuracy that DIY methods can’t match. Using the correct machinery not only saves time but ensures compliance with industry standards.
According to the CITB’s construction performance guidelines, improper base installation is among the top causes of patio failure in the UK — something professional groundwork eliminates entirely.

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The methods used beneath the surface can dramatically change how your patio or path performs over time. For example, a Type 3 sub-base with permeable joints allows rainwater to flow through, reducing puddling — ideal for modern porcelain patios. Meanwhile, Type 1 bases create a dense, impermeable structure suitable for traditional stone paving.
Another factor is compaction frequency. Each layer must be compacted multiple times to eliminate air gaps, or else settling will occur later. Our teams also consider edge restraint systems, which lock the patio perimeter in place and stop lateral movement — a detail often missed in rushed installations.
The choice of bedding mix is equally crucial. For natural stone, a semi-dry mortar bond prevents water ingress beneath slabs. For block paths, flexible jointing allows slight movement during temperature changes. These seemingly minor differences are what separate a patio that remains level for 15 years from one that sinks after one winter.
At Plex, we see groundwork as engineering, not just landscaping. It’s the invisible craftsmanship that defines visible beauty.
Behind every perfect patio or garden path lies expert preparation — the quiet precision that ensures strength, stability, and beauty for years to come. Our process at Plex goes far beyond the visible finish; it’s about building trust in every layer of soil, aggregate, and sand beneath your feet. Whether it’s a courtyard in Worcester or a garden walkway in Malvern, professional groundwork ensures your outdoor space looks flawless and performs perfectly — season after season.

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